Operational Guidelines for Using Motorised Hand Trolleys

Hand Trolleys

Motorised hand trolleys are essential for efficiently transporting heavy loads, especially in environments where manual lifting can be inefficient or hazardous. They combine power and versatility, making tasks in warehouses, retail, construction sites, and residential settings more manageable. Models such as the Zeus 200, Titan 250 Stair Trolley, and Hercules 170 offer a range of functionalities to meet various operational needs. This guide provides essential operational guidelines for safely and effectively using motorised hand trolleys.


1. Understand the Load Capacity

Each motorised hand trolley comes with a specified load capacity. Exceeding this limit can damage the trolley or lead to accidents.

Examples of Load Capacities:

  • Zeus 200: Up to 200 kg
  • Titan 250 Stair Trolley: Up to 250 kg
  • Hercules 170: Up to 150 kg

Best Practices:

  • Know Your Model: Check the load capacity of your specific trolley before use.
  • Distribute Weight Evenly: Balance the load to prevent tipping. Ideally, have the load high on the trolley and as close to the frame as possible.
  • Avoid Overloading: Never exceed the stated weight limit.

2. Inspect the Trolley Before Use

A pre-operation inspection ensures the trolley is in safe working condition.

Pre-Use Checklist:

  1. Wheels: Ensure they are free of cracks and roll smoothly.
  2. Motor Function: Test the motor to ensure it runs without irregular noises.
  3. Battery Level: Confirm the battery is charged sufficiently for the task.
  4. Brakes: Ensure brakes engage and disengage smoothly.
  5. Handles: Check for secure and ergonomic handles.

3. Charge the Battery Properly

Motorised hand trolleys rely on battery power. Proper charging practices can extend the battery’s lifespan and maintain performance.

Charging Guidelines:

  • Follow manufacturer instructions: Use the charger provided by the trolley.
  • Avoid Overcharging: Disconnect the charger once the battery is fully charged.
  • Charge Regularly: Do not let the battery fully deplete before recharging.
  • Store Correctly: Keep batteries in a cool, dry place.

Tip: Check the battery level indicator for models like the Zeus 200 before starting any job.


4. Operate on Suitable Surfaces

Hand trolleys are designed for specific surfaces. Using them on inappropriate terrain can damage the trolley or pose safety risks.

Surface Guidelines:

  • Flat, Smooth Surfaces: Ideal for trolleys like the Nimble 105.
  • Stairs and Inclines: Use models designed for stair navigation, like the Hercules 250 Stair Trolley.
  • Rough Terrain: Use heavy-duty models like the Titan 250, which have rugged wheels for outdoor surfaces.

Tip: Avoid using motorised trolleys on excessively wet or slippery surfaces.


5. Use the Brakes Effectively

On the models with brakes, they provide control, especially when navigating inclines or transporting heavy loads.

Braking Tips:

  • Engage Brakes on Inclines: Always use the brakes when pausing on slopes.
  • Test Before Loading: Ensure brakes are functioning before loading items.
  • Release Brakes Gradually: When moving off, release the brakes slowly for better control.

Note: The Atlas 170 Stair Trolley features safety brakes for added stability during stair use.


6. Safe Handling on Stairs

Navigating stairs with a motorised hand trolley requires careful technique and the right equipment.

Stair Navigation Tips:

  • Use a Stair Climber Trolley: Choose models designed for stairs, such as the Zeus 200 or Atlas 170.
  • Maintain Control: Keep a firm grip on the handles and use brakes when necessary.
  • Move Slowly: Take your time to avoid sudden movements.
  • Secure Load: Ensure the load is tightly secured to prevent shifting.

7. Loading and Unloading Best Practices

Proper loading and unloading techniques reduce the risk of injury and damage.

Steps for Loading:

  1. Secure the Trolley: Ensure the trolley is on a flat surface when loading.
  2. Lift Safely: Use proper lifting techniques to avoid strain.
  3. Distribute Weight: Place heavier items at the bottom and lighter items on top.
  4. Use Straps: Secure the load with straps. This is very important!

Steps for Unloading:

  1. Stabilise the Trolley: Keep brakes engaged before unloading.
  2. Unload Carefully: Remove items one at a time, starting from the top.
  3. Avoid Sudden Movements: Keep movements controlled to prevent tipping.

8. Operate with Proper Posture

Maintaining good posture while operating motorised hand trolleys reduces strain and improves control.

Posture Tips:

  • Stand Upright: Keep your back straight and avoid leaning forward.
  • Use Both Hands: Hold the handles with both hands for better stability.
  • Adjust Handle Height: If your trolley has an adjustable handle (e.g., Hercules 170), set it to a comfortable height.

9. Follow Safety Protocols

Adhering to safety protocols ensures a secure working environment.

Key Safety Measures:

  • Wear PPE: Use gloves, safety shoes, and high-visibility vests when required.
  • Stay Aware: Be mindful of obstacles and other people.
  • Clear Pathways: Ensure paths are free of obstructions before moving loads.
  • Train Staff: Provide training on the proper use of motorised hand trolleys.

10. Maintenance and Servicing

Regular maintenance ensures your hand trolley remains in excellent working condition.

Maintenance Tips:

  • Clean After Use: Wipe down the trolley and remove debris from the wheels.
  • Lubricate Moving Parts: Apply lubricant to axles and joints regularly.
  • Check Batteries: Inspect batteries for damage and charge them properly.
  • Professional Servicing: Schedule periodic professional checks, especially for high-use models like the Titan 250.

Conclusion

Operating motorised hand trolleys safely and efficiently requires understanding the equipment, proper handling techniques, and regular maintenance. Models like the Zeus 200, Hercules 170 Stair Trolley, and Titan 250 offer versatility for various tasks, from stair navigation to rough terrain transport. By following these guidelines, you can enhance productivity, ensure safety, and prolong the lifespan of your trolleys.

Find the best-motorised hand trolleys for your needs at Stairclimbers and experience the ease of powered load transportation.

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